Archives: Gmedia Albums
Turbopump 3D CAD
3D CAD model images of the A4/V2 rocket engine’s steam turbine powered propellent pumps – all images by Ray Matter. To see Ray Matter’s blog 3D CAD modelling the V2 rocket turbopump introducing these images, just click the link.
A schematic drawing of the Askania rudder servo ‘Rudermaschine LRM 3’showing the critical compact dimentions of the device making it ideal for retro fit projects for smaller aircraft.
Photo shows cast aluminium thrust ring with electro-hydraulic servos in position. Note different crank lever shapes (pale green arm on servo) for fins 1/3 and 2/4 This excellent restoration is the work of Horst Beck. Photo copyright: The Horst Beck Collection
Photo shows rare surviving complete set of 8 lead acid battery cells from one of the V2 rocket’s 32 volt (100 amp) lead acid batteries. Two sets of batteries like this were used to provide the direct current (DC) voltage used aboard the V2 missile to power the DC to 3-phase alternating current (AC) generators, that in turn, powered the gyroscopes, electro-hydraulic servos, trim motors and other vital guidance and control devices. Photo copyright: The Horst Beck Collection
Photo shows a unique display at the Horst Beck Collection (HBC). Over many years Mr Horst Beck has painstakingly acquired and restored many A4-V2 missile parts – and in some cases, reassembled them into complete sub-assemblies. Shown here is part of the collection’s hydraulic servos and trim motor parts display. In the foreground we see four hydraulic servos, and behind them their A frame mounting ‘chairs’. The top shelf, from left to right, shows a servo with motor removed (and placed on its right). In the middle, two trim motors and chain sprocket gear-boxes for the aerodynamic trim surfaces on the trailing edge tips of fins 2 and 4. Next the pale green crank levers, the first longer one is for the hydraulic servo that controls the jet vanes and trimmers on fins 1 and 3. The shorter version minus the top horn, is used on the servos for fins 2 and 4. The last, silver coloured item,os a servo stabiliser (all the servos shown have one already fitted). Photo copyright: The Horst Beck Collection
Photo shows restored air-rudder and fin detail. The grey painted barrel-strainers are both adjusted independently to reduce slack in the drive chain and avoid introducing a deflection bias in the air rudder. The 1.9kg counterbalance weight normally located at the top of the trim fin (or air rudder) is missing in this presentation. This excellent restoration is the work of Horst Beck. Photo copyright: The Horst Beck Collection
Photo shows partially restored air-rudder and fin detail. The image on the left shows the relationship of the trim motor to the air rudder drive shaft on fins 2 and 4. A chain similar in gauge to the type used on a push-bike and yet, at the other end of the shaft, the chain transmitting the torque of the trim motor to the air-rudder drive sprocket has a heavy gauge chain similar to that found on a 1000CC motor-cycle! This excellent restoration is the work of Horst Beck. Photo copyright: The Horst Beck Collection
Photo shows four restored graphite jet vane support blocks and bearing housings. The round plates we can see here act as heat sinks and allow heat to radiate away from the support block and bearing to help prevent expansion due to relatively rapid and uneven temperature distribution accumulation. The graphite vanes were quite brittle and cracking caused by rapid and uneven expansion could cause the vane to disintegrate. The area around the graphite vanes was exposed to the accumulation of heat not merely as a result of duration of the motor burn time but temperature was also increased at higher rates as the jet plume expanded with the decreasing atmospheric pressure as the missile gained altitude. This excellent restoration is the work of Horst Beck. Photo copyright: The Horst Beck Collection
Wreckage of hydraulic servo from fin 2 or 4 of V2 missile that fell on a farm in Essex in March 1945. The motor has been removed and we can see details of the oil gear pump and valve control gear. The 3 position electromagnetic relay switch is visible at the 7 to 8 o’clock position within the open aperture. The push rod that connects the relay to the gear pump valves is also visible as a short brown coloured rod with a fine wire connector at each end, running in towards the gear-valves from the 9 o’clock position. The point that provides electrical current for the motor (which runs all the time and in one direction only) can be seen at the three o’clock position. The black housing has two sets of brass tongues that receive the matching brass spades mounted on the base of the motor for power input. The motor drive shaft has a female square socket coupling to connect the motor to the middle drive gear of the gear pump. A small portion of the square drive shaft of the central gear can just be seen in the photo – in the centre of the valve control block.
Hydraulic gear pump with close up detail showing ceramic heater element insulators with flat, possibly nichome, metal strip element threaded through them. This oil heating system was designed to maintain a specific viscosity of the oil regardless of environmental temperature, to better maintain oil flow rates and thus pump efficiency. The heating system is found only rarely on surviving relics.
V2 missile graphite jet vane defector replica made for V2 Rocket History.
V2 missile graphite jet vane defector replica made for V2 Rocket History. This accurate replica shows the distinctive pantograph mill tool ‘witness’ marks well.
Close-up of Askania gear pump relic with oil heaters. This picture shows an unusual feature on the otherwise normal cast aluminium base of this gear pump. The knurled knob positioned between the oil flow balance adjusters has a purpose that is unknown to us. The two oil-flow balance adjuster valves visible in the picture have slot head adjuster screws and you can also see the knurled circumference on each screw. This parallel knurling is engaged by a crease formed in the facing surface of the copper spring strips. The function of these strips is to create tactile feedback that the technician making the adjustment can feel in the handle of the screwdriver. This was done because the gear pump needed to be adjusted in a dark and narrowly confined space.
Gear pump showing flow adjusters (two slot head screws nearest bottom of picture) and ceramic heater elements situated at each end of the block. The square drive shaft coupler (corroded but still identifiable) has been highlighted in red paint. The open holes either side are the main control valve guides. The copper spring strips visible on each oil flow adjuster provide locking and tactile feed-back for the adjusting process. This relic was recovered from Usedom island.
Two Askania (designed) hydraulic gear pumps – the examples shown here have two ceramic insulators with with Nichrome wire type heating elements. The heaters are located at each end of the pump on the long axis. The pump on the right still has its power supply wires attached and was easily repaired and restored to full function in our workshop.This type of pump (with heaters) seem to be rare among the debris of European combat impact sites but fairly common in debris collections emanating from research flights in Peenemünde and parts of Poland. An explanation maybe that the oil could be warmed up sufficiently simply by starting all four hydraulic gear pumps sooner in the pre-launch sequence. The only downside being that the already noisey missile would be making yet more noise in the risky period leading up to launch.
Valves
Images of the main valves involved in the propellant flow of the A4 / V2 liquid fuelled rocket engine
Images of the main valves involved in the propellant flow of the A4 / V2 liquid fuelled rocket engine
Relic of main alcohol valve with manufacturer code aeq (aeq = Bartoc & Co., Maschinenfabrik u. Giesserei Hedwikow,bei Caslau (Caslav) Czech Republic). An air (nitrogen) inlet pressure of 440 to 530 psi (30 to 36 Bar) was required to close this valve against its internal spring and the force of the turbo-pump. The large nut at the top is the connection for the fuel return (or ‘revolving’line) pipe, and the air and electrical input ports can be seen to the right (air), and left (elec.) just below this point. V2RH image
Anatomy of the V2: 18-pot injector head
Original mpe 1944 drawing number 3207 C of main fuel valave. (mpe = Heimat-Artillerie-Park Karlshagen, Werk Nord Peenemünde).
Album | Valves |
Category | Propellant flow |
Relic of main alcohol valve with manufacturer code aeq (aeq = Bartoc & Co., Maschinenfabrik u. Giesserei Hedwikow,bei Caslau (Caslav) Czech Republic). An air (nitrogen) inlet pressure of 440 to 530 psi (30 to 36 Bar) was required to close this valve against its internal spring and the force of the turbo-pump. The large nut at the top is the connection for the fuel return (or ‘revolving’line) pipe, and the air and electrical input ports can be seen to the right (air), and left (elec.) just below this point. V2RH image
Album | Valves |
Category | Propellant flow |
Relic of main alcohol valve showing seat flange and fibre sealing washer. the ten fuel pass-through holes can be seen on the central core of the valve. V2RH image
Album | Valves |
Category | Propellant flow |
Relic of main alcohol valve with manufacturer code aeq (aeq = Bartoc & Co., Maschinenfabrik u. Giesserei Hedwikow,bei Caslau (Caslav) Czech Republic). An air (nitrogen) inlet pressure of 440 to 530 psi (30 to 36 Bar) was required to close this valve against its internal spring and the force of the turbo-pump. The large nut to the right is the connection for the return (or ‘revolving’line) pipe. The valve is shown in the closed position. V2RH image
Album | Valves |
Category | Propellant flow |
Photo shows main valves. Photo copyright: The Horst Beck Collection
Album | Valves |
Category | V2 Missile relics |
This photo shows a presentation of important vales from the A4-V2 missile. From the left: Main alcohol/B stoff valve (from the centre of injector head. Alcohol tank valve. Main LOX valve (with sub valve). Alcohol (B stoff) tank pressuring valve. Image courtesy Horst Beck Collection
Album | Valves |
Category | Propellant flow |
Testing fuel injectors
The chart shows water delivery in litres per minute per injector