Archives: Gmedia Albums
Turbopump 3D CAD
3D CAD model images of the A4/V2 rocket engine’s steam turbine powered propellent pumps – all images by Ray Matter. To see Ray Matter’s blog 3D CAD modelling the V2 rocket turbopump introducing these images, just click the link.
Picture shows parts of V2 missile fin structure laying on open ground near area between admin offices and F1 (near Admin. block railway platform, see map).
Picture shows metal debris within the F1 factory boundary walls. The purpose of the part buried liquid storage vessel in the foreground is unknown but it is not a vessel capable of being pressurised. Other assorted metal debris include pipe and cable wall cleats, as well as steel armature rods from reinforced concrete castings (powerful demolition explosions have freed the steel rods from the concrete). These reinforcement rods are a common sight in the environs of Fertigungshalle Eins (F1) and the nearby Repair & Maintenance Hall (R&MH).
This picture shows a small debris field of steel fragments from the V2 missile 130m South-East of F1, and just 20m to the North East of the foundations of a small heat distribution building. Various body and frame parts can be seen and in the middle foreground a 350mm segment of curved missile body ring is visible. These parts have almost certainly been dug up and exposed by the action of metal detectorists. The metal fragments have been abandoned by their finders as they are perceived to have no financial value and hence are not worth removing from the site.
This picture shows a close up detail of parts in a small debris field of steel fragments from the V2 missile 130m South-East of F1, and just 20m to the North East of the foundations of a small heat distribution building. Various body and frame parts can be seen and in the upper left and two segments of curved missile body ring are visible. See previous.
This picture shows the remains of the main South entrance to the Development Works. (also known as Station 7 – Die Hauptwache).
Album | Development works |
Category | Peenemünde-Usedom-locations |
Wooden carboy frame from WW2 (possibly used for transporting small quantities of corrosive and dangerous liquids employed in the V2 steam plant, (such as T-Stoff) laying among trees 190m East of F1 in a location used as an emergency rail freight loading area to F1 due to damage caused by US air raids in August 1944.
Wooden carboy frame from WW2 (possibly used for transporting small quantities of corrosive and dangerous liquids employed in the V2 steam plant (such a T-Stoff) laying among trees 190m East of F1 in a location used as an emergency rail freight loading area for F1 due to damage caused to rail track by US air raids in August 1944.
This picture shows Robert Dalby collecting GPS data with a mapping camera just North of the East end of the Admin office rail platform (near the ruins of the small admin/F1 heat distribution hub building). In all of our explorations we routinely collect GPS track and data points to be able to accurately locate finds and establish a precise correlation between areas of interest identified on historical reconnaissance photography and the modern ground terrain. In the picture Robert is pointing a Contour video camera at details of the terrain that automatically captures the camera’s GPS location information. This data can then be combined with satellite imagery, via Google maps, and provide a detailed graphic mapping track alongside the video footage.
This picture shows some of the extensive ruins that were once part of the railway shed complex West of the railway lines heading to the Development Works. Screen grab from Karlshagen video.
Album | Karlshagen |
Category | Peenemünde-Usedom-locations |
This video still shows Robert in front of a bomb crater on the West or opposite side of the rail lines and road that pass the Repair & Maintenance Hall (R&MH). The crater like so many others, created in a fraction of a second, in August 1944 during a US air raid, has developed in to a thriving eco-system that now teems with all kinds of life. After the passage of more than 70 years the crater is still deep and well defined. There are hundreds of craters like this in the area.
This video still shows the same bomb crater from a slightly different angle. The crater like so many others, created in a fraction of a second in August 1944 during a US air raid, has developed in to a thriving eco-system that now teems with all kinds of life. After the passage of more than 70 years the crater is still deep and well defined. There are hundreds of craters like this in the area.
This video screen grab shows Robert about to climb the steps up onto the rail and road loading station 9 (also called Die Verladerampen or in English, The loading ramps). This storage and loading facility was never finished during the war and was intended to be a more elaborate with large storage buildings – but the pressure of war and constant use of the area prevented further development. The area is still surprisingly intact today with a strong correspondence between modern ground detail and historical reconnaissance photography.
Valves
Images of the main valves involved in the propellant flow of the A4 / V2 liquid fuelled rocket engine
Images of the main valves involved in the propellant flow of the A4 / V2 liquid fuelled rocket engine
Relic of main alcohol valve with manufacturer code aeq (aeq = Bartoc & Co., Maschinenfabrik u. Giesserei Hedwikow,bei Caslau (Caslav) Czech Republic). An air (nitrogen) inlet pressure of 440 to 530 psi (30 to 36 Bar) was required to close this valve against its internal spring and the force of the turbo-pump. The large nut at the top is the connection for the fuel return (or ‘revolving’line) pipe, and the air and electrical input ports can be seen to the right (air), and left (elec.) just below this point. V2RH image
Anatomy of the V2: 18-pot injector head
Image shows a correctly formed nebular cone attended by a fine mist. the four injector cooling jets are well shown, and although fluid beading can be seen on the face of the injector, there is insufficient liquid to cause dripping.
3305D injector insert showing comparison nebular and jet stream pattern with high and low pressure. Top image shows correct hollow cone-shaped aerosol effect, from central 6mm orifice, that is also creating a fine mist around and within the cone, and steady steams emanating from cooling pores. Bottom image shows the effect of reduced pressure: a dropping poorly formed cone, composed of larger slower moving droplets, and a tendency for the thicker spray to combine and cause ‘dribbeling’ with much fluid failing to clear the injector face – unlike the image above, where the injector face is clear of drips.
3305D fuel njector insert showing comparison nebular and jet stream pattern with high and low pressure. Left image shows correct hollow cone-shaped aerosol effect from central 6mm orifice, that is also creating a fine mist around and within the cone, and 4 steady steams emanating from cooling pores. Right image shows the effect of reduced pressure: a dropping poorly formed cone, composed of larger slower moving droplets, and a tendency for the thicker spray to combine and cause ‘dribbeling’ with much fluid failing to clear the injector face.
3305D fuel injector insert showing swirl cone nebular, and 4 steady steams emanating from cooling pores.
3304D higher volume injector insert (with central jet) showing comparison nebular and jet stream pattern with high and low pressure. Top image shows correct hollow cone-shaped aerosol effect from central 6mm orifice, that is also creating a fine mist around and within the cone, and strong single central (non-swirl) jet can be seen as well as 4 steady steams emanating from cooling pores. Bottom image shows the effect of reduced pressure: a dropping poorly formed cone, composed of larger slower moving droplets, and a tendency for the thicker spray to combine and cause ‘dribbeling’ with much fluid failing to clear the injector face. The appearance of central jet however seem largely unchanged.
3304D higher volume fuel injector insert (with three inlet apertures: 2 swirl, 1 jet) showing swirl cone nebular, steady central jet, and 4 steady steams emanating from cooling pores.
Each burner cup of the V2 rocket engine injector system has forty-four brass inserts, but each cup also has twenty-four 2mm diameter plain holes, 30 deg apart, drilled into the cup’s central wall. To mimic this for testing purposes, we created a brass insert that has a base with just a 2mm central hole. The base is sized to be consistent with the 4 to 5mm cup wall. V2RH image
3305D injector insert showing larger low-velocity droplets and ‘dribbly’ performance due to insufficient pressure. The cone shaped aerosol is not functioning. Broken streams can be seem emanating from the four cooling pores.
Single fuel injector water test rig showing a 3305D bress insert about to be tightened home using a pin-wrench. V2RH image
Single nozzle insert test rig used by V2 Rocket History to test spray shape and volume at supply pressures consistent with fuel pressures specified for the injector head of summer 1944. The test system features an adjustable pressure regulator and fluid pressure gauge. For test purposes the device was simply connected to a relatively high pressure mains water supply. And although water does not have the same viscosity of the 75% Ethenol to 25% water mix of the V2’s fuel it was considered close enough by the German technicians, who regularly used plain water as a substitute when testing issues related to furl flow rather than combustion. A 2131E fuel injector insert is shown installed in the holder at the front of the rig, but as the thread was the same on all inserts the nozzle can be changed for other models easily with aid of a pin spanner. See video for a demonstration of this simple test system.
Single nozzle insert test rig used by V2 Rocket History to test spray shape and volume at fluid supply pressures consistent with fuel pressures specified for the injector head of summer 1944. A 2131E fuel injector insert is installed in the holder at the front of the test rig, but as the thread was the same on all inserts the nozzle can be changed for other models easily with aid of a pin spanner. See video for a demonstration of this simple test system.
The chart shows water delivery in litres per minute per injector
Album | Testing fuel injectors |
Categories | Combustion, Propellant flow |
V2 rocket engine fuel injector inserts – a part of our collection used for the water tests with various types shown. The tool shown is a pin-wrench used to fit the inserts into the test apparatus. V2RH collection image
Standard fuel injector inserts for production series 18-pot injector head. Insert 1 (3304D/3305D) shows four thin wires demonstrating the angles of all four ‘cooling’ pores. Insert 2 (3305D/2131E) has two 1.3mm twist drill showing the edge bores for the gyroscopic swirl inlets. Insert 3 (3305D) shows another view of the cooling pore angle and origin. V2RH image
V2 Fuel Injector insert: part code 2131E from injector pot echelon A (nearest to LOX spray head). The push-together two part construction of the insert is shown here. The two parts were pushed together in a specially shaped tool set that compressed the thin skirt on the female part into a recess cut into the male part. The failure test for this component required that the mated parts resist a separating force of 300kg. The two part design was dictated by the small size of the 2mm exit orifice and the funnel shaped introduction to the exit orifice. In the case of the other three standard inserts, the large 6mm exit orifice allowed a sub 6mm milling cutter, with a thin support shaft and a top chamfer, to be used in such a way that the area below the exit orifice could be undercut to create an injector cavity with a diameter larger than the 6mm entry point.
Fuel injector inserts for production series 18-pot injector head showing general shape and thread position. For further details see associated image. The lowermost insert have been halved to reveal the cavity shape, orifice edge, inlet and cooling apertures. V2RH image
Testing fuel injectors
Categories: Peenemünde-Usedom-locations, V2 Missile relics
The photo shows a Lichtstrahl empfänger (In English: Light-beam receiver) environmental protection case, originally one of a group of 40 or so we first found in 2010 abandon in an area adjacent to the train platform for the administration block. On subsequent visits this number has declined to just ten or so, mostly very decayed examples. The environmental casing was vital to the Lorentz Light-Beam equipment on-board the V2 missile as the critical radio frequency would otherwise drift with the large change in temperature as the missile climbed into the stratosphere. The case was thickly insulated with rock wool or fibre-glass strands and designed to help maintain a stable temperature – indeed, the same temperature as the radio equipment was when at ground level when calibration and adjustment was completed before launch. The F1 pre-production hall is located about 200m North-West of the point where this photo was taken. Scroll down to see map below (click map and switch to ‘satellite view’ for clearer indication of location).